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求教有日本OTC进口焊机维修经验的师傅

我厂现有一台已使用了10多年的全日本进口OTC自动焊机在待修,故障现象.开机故障灯亮.电流表指示满偏.查有4只达林顿模块的吸收电阻烧断.一块控制电路板电阻烧.2个小的中间继电器坏.更换了整流部分,和控制板.开机主接触器吸合焊接变压器得电后.外边的接线空气开关马上跳闸,怀疑变压器有短路.拆开变压器所有抽头,单独试变压器是好的.变压器焊接部分输出和控制部分电压输出都正常.
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xu319
LV.5
2
2006-06-25 17:46
是逆变的还是可控硅整流的
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gxlyf
LV.1
3
2006-06-26 13:20
@xu319
是逆变的还是可控硅整流的
是达林顿管模块,和整流模块组成的
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gxlyf
LV.1
4
2006-06-27 00:31
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gxlyf
LV.1
5
2006-06-27 00:55
@gxlyf
[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151337846.jpg');}"onmousewheel="returnimgzoom(this);">[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151338146.jpg');}"onmousewheel="returnimgzoom(this);">[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151338341.jpg');}"onmousewheel="returnimgzoom(this);">[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151338490.jpg');}"onmousewheel="returnimgzoom(this);">[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151338641.jpg');}"onmousewheel="returnimgzoom(this);">[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151338774.jpg');}"onmousewheel="returnimgzoom(this);">[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151338931.jpg');}"onmousewheel="returnimgzoom(this);">[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151339123.jpg');}"onmousewheel="returnimgzoom(this);">[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151339495.jpg');}"onmousewheel="returnimgzoom(this);">
500) {this.resized=true; this.width=500; this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151340273.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151340437.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151340555.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151340717.jpg');}" onmousewheel="return imgzoom(this);">500) {this.resized=true; this.width=500; this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}" onclick="if(!this.resized) {return true;} else {window.open('http://u.dianyuan.com/bbs/u/42/1151340951.jpg');}" onmousewheel="return imgzoom(this);">
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xsw5331
LV.2
6
2006-06-27 11:06
@gxlyf
[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151340273.jpg');}"onmousewheel="returnimgzoom(this);">[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151340437.jpg');}"onmousewheel="returnimgzoom(this);">[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151340555.jpg');}"onmousewheel="returnimgzoom(this);">[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151340717.jpg');}"onmousewheel="returnimgzoom(this);">[图片]500){this.resized=true;this.width=500;this.alt='这是一张缩略图,点击可放大。\n按住CTRL,滚动鼠标滚轮可自由缩放';this.style.cursor='hand'}"onclick="if(!this.resized){returntrue;}else{window.open('http://u.dianyuan.com/bbs/u/42/1151340951.jpg');}"onmousewheel="returnimgzoom(this);">
TRA500是晶体管的脉冲MIG焊机,功率管分两组;维弧和主弧,都工作在开关状态,但空载时管子只是饱和导通,电流达到一定值才起振.主弧的几只管子发射及有均流电阻,
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xsw5331
LV.2
7
2006-06-27 11:18
@xsw5331
TRA500是晶体管的脉冲MIG焊机,功率管分两组;维弧和主弧,都工作在开关状态,但空载时管子只是饱和导通,电流达到一定值才起振.主弧的几只管子发射及有均流电阻,
三相整流桥后还应有几只大电解,你所说的跳闸现象应该是有严重的短路,空载时跳闸应重点检查主变,三相桥,大电解和功率晶体管.
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gxlyf
LV.1
8
2006-06-28 11:59
@xsw5331
三相整流桥后还应有几只大电解,你所说的跳闸现象应该是有严重的短路,空载时跳闸应重点检查主变,三相桥,大电解和功率晶体管.
首先多谢您指教了.我已经检查过了主焊接变压器和集成控制变压器.都没问题.输出正常.三相整流桥也是好的.大功率晶体管模块也更换过了还是有好象是短路的现象.有10只 100v 6800uf并联的电解电容器,看不出有什么毛病.我手头没有这么大的电容表,测不出.
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xsw5331
LV.2
9
2006-07-03 10:32
@gxlyf
首先多谢您指教了.我已经检查过了主焊接变压器和集成控制变压器.都没问题.输出正常.三相整流桥也是好的.大功率晶体管模块也更换过了还是有好象是短路的现象.有10只100v6800uf并联的电解电容器,看不出有什么毛病.我手头没有这么大的电容表,测不出.
在三相桥+和电解+端串两100W灯泡(两灯并联),把功率管断开,通电,如灯泡先亮后暗,测一下电解的电压,可判断电容好坏;如灯泡始终亮,说明电解有问题.此类焊机如空载电压正常,不应该马上试焊,要接电阻负载箱看一下输出波形,如电路起振,电压可调,最大电流受限才可试焊;否则容易爆功率管.
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bjo2008
LV.2
10
2006-07-04 19:56
@xsw5331
在三相桥+和电解+端串两100W灯泡(两灯并联),把功率管断开,通电,如灯泡先亮后暗,测一下电解的电压,可判断电容好坏;如灯泡始终亮,说明电解有问题.此类焊机如空载电压正常,不应该马上试焊,要接电阻负载箱看一下输出波形,如电路起振,电压可调,最大电流受限才可试焊;否则容易爆功率管.
此方法可行,我估计是电容坏了,十几年的电解电容,寿命够长了.
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bsxlr
LV.1
11
2006-07-06 21:52
我有一台OTC TRA500
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jiaoliu
LV.2
12
2006-08-05 15:18
你是那里的  是船厂吗?
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otcdaheng
LV.1
13
2007-09-22 15:34
@gxlyf
是达林顿管模块,和整流模块组成的
你应检查一下续流大功率二极管.
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831012
LV.4
14
2007-09-22 21:10
@orangepolly
o
我们电焊机行业要多多支持民族品牌,支持民族工业!
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orangepolly
LV.1
15
2008-04-25 09:42
o
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